massimo 500 utv transmission problems
SPECS: MASSIMO T-BOSS 750 ENGINE/TRANSMISSION Engine type Single cylinder, liquid cooled, 4-valve, OHC, 4-stroke Displacement 694cc Bore x stroke 102mm x 85mm Compression ratio 10.2:1 Lubrication system Wet sump Additional cooling Auto fan Induction EFI The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. Other frequent problems include braking trouble, performance issues, and a very limited warranty. Engine compression is a common problem in Hisun 500 UTVs. No smoke and no water coming out exhaust. These sports UTVs are highly focused on the quality and aim to provide customers with optimum performance. Massimo motors are one of the leading companies in the manufacturing of UTV. Check your spark plugs to ensure they are not coated with a foreign substance such as fuel, oil, or coolant. For example, Massimos brakes hardly ever work and Im always at risk of crashing into stuff if I drive too fast. If the primary clutch is packed with dirt, it may bind or not open enough to release the belt. thousands of miles on them, never any issues on any of them.. Its possible he didnt get all the air out. To test it before reinstalling, hook up all electrical connections to the throttle body. Remove the belt cover. It usually will start back up but continues running rough. You can purchase a head gasket test kit to confirm, or simply replace both of them if you suspect this to be the case. This problem is more common in Massimo 400 and 500 UTV. Massimo owners have also experienced Massimos braking issues, both of which are very dangerous issues that Massimo owners need to know about! Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. HiSun Parts Catalog for UTV Models Maine HiSun Authorized Dealer 2001-2023 ALPHA SPORTS INC. These may include the following. The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. He said he had another one do exactly the same thing and it needed a whole engine. 2. Battle-Ready with a Full Metal Jacket, 85HP V-Twin Engine, 13.8in of ground clearance and oversized 29in All . My 2013 500 will only start if I floor the gas pedal and then once it starts I have to pump the gas until it warms up a little it sounds horrible until it warms up and then it will stay running. When you purchase through links on our site, we may earn a commission at no additional cost to you. Copyright 2022 SC Autosports, LLC. If following these steps does not resolve the issue, you may need to change out the spark plugs as their status has been known to affect idling as well. Add to Cart. Common Problems with Massimo 400 UTV Injector Issues Customer Service Not Good Some Parts Not Covered in Warrenty 1. What I found was it does not take much for it to become air bound. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. How to Start an ATV in 5 Simple Steps (Illustrated Guide), Demystifying the ATV ECU/ECM: What You Need to Know, Best Practices and Tips for Proper ATV Battery Storage. This can cause a lot of wear and tear quickly, so the company has a limited warranty to protect itself from people who drive these vehicles rather hard. Clean it to remove the dirt or replace it. I use it for work around the house and on the plantation. Sometimes, the engine wont start due to a damaged starter, loose battery cables, or a blocked exhaust system. Okay mine isnt fixed. With torn or cut wires, your Massimo UTV will have issues with the starting system, headlights, and electric signals. Clutch Flange Nut - Hisun 400 500 700 Primary and Secondary 16mm x 1.0 VMC Chinese Parts $ 4.95. Why You Shouldnt. It comes standard with a 3500 lb. I ll run it on the trails next weekend.. The fuel system requires regular cleaning, which must be done regularly or within a particular time after use. I asked about air pocket being the cause , they advised to jack up machine in front , remove caps on Radiator and recovery bottle and run it . Then stalls. I did see that and wonder if the 750 is the same but just bigger. This unfortunately results in quite a number of bad fuel injectors. Massimo Tech finally called me back just now .. I have a Massimo 500 utv efi, shift problems. Make sure the battery is properly charged and in good condition. They didnt make their debut until 2014 at the AIM Expo in Orlando. Was: $121.09. Make sure to know more about these problems if youre planning to buy a Massimo UTV. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. Begin by troubleshooting the externals as they are the most accessible. Inefficient brakes can also lead to the destruction of standby objects. Replace the module if you find it faulty. Replace the UTVs fragile wires with good-quality ones. When youre purchasing a brand new vehicle, you expect a decent warranty. Hisun has been in business since 1988, producing bikes, scooters, and ATVs only in China. Is water circulating? Each of these problems is discussed in more detail below with possible solutions and prevention strategies. We have 4 Honda machines. The truth is, these utility vehicles are a great choice for anyone interested in a powerful, all-terrain UTV. Thinking head gasket. 500UTV 500LUTV OWNER'S MANUAL 44 This UTV should not be ridden by anyone under 16 years of age. The possible causes and the steps required to solve the problem depend on the type of transmission your ATV has. They appear to be of high quality and perform admirably. The only way to make it shift is by using the emergency shifter (a short-shifting shaft sticking out the left lower side of the engine, use the supplied gear change tool). Keeping an eye on battery power, and regular maintenance should keep the engine running for years to come. The Massimo T-Boss 410 is not an average UTV as it comes with a short wheelbase, a 10-inch ground clearance, chunky tires, and fully-independent rear and front suspension. We have lower prices on hard to find gear for your Massimo Utility Vehicle including Snow Plows, Windshields, Cab Enclosures, Heaters, Lift Kits, Stereos, Rear Seats, Hood Racks, Roof Racks, Camo Kits & so much more. If it appears to be in bad shape, you can order a replacement online. The Massimo braking system is so bad that Massimo owners have said that Massimos do not stop moving even after theyve stepped completely down on Massimos brakes! Avoid driving your Massimo utility vehicle in the rain. If the ATV, for some reason, idles higher than its supposed to, it may cause the clutch to engage slightly, putting a small but constant tension to the metal gears inside the gearbox. Massimo utv is tough and can withstand any terrain. Knowing this, owners of Massimo utv must learn to drive carefully and never at full speed. Its starts and runs fine. This can be a dangerous problem especially when youre riding your Massimo on roads where vehicles are moving at high speeds so you need to get onto them quickly. The Vector 500 Camo features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. Posted Yesterday at 03:48 AM, Copyright 2022 UTVBOARD Torn wires may explain why the utv headlights suddenly go off in the middle of the farm, leaving you stranded. It starts fine. Sometimes, the gear can only be changed after the engine is turned off. Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. Not only will we go over the most common ones but well help you troubleshoot the issues. For additional support and insight into these issues and others, there are UTV forums where the riding community shares added experience, expertise, and advice in resolving such problems. Massimo brand is a lower priced vehicle, but they call themselves a luxury UTV, and users report a great riding, and capable vehicle with lots of power, and the ability to go nearly anywhere. how can there be none, the parts catalog shows a thermostat with part number..just no location .. The springs inside a CVT transmission clutch may weaken over time, preventing the clutch from functioning as it is supposed to. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. Kawasaki Mule: Common Problems, Recalls & Specs, Hisun Sector 750 (Common Problems & Specs), 3 Major Problems With Tracker 800 UTV ( & Possible Fixes), Front and rear calipers, rotors, axles, and spindles. It is easy to forget that an electric-shift ATV needs electricity to shift. Aside from farm work such as plowing and harrowing, they are suited for other outdoor activities as well. You may also have an issue with your battery. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. Youll then want to inspect the spray pattern of your fuel injector when you turn the key switch on. Driving at a low speed on busy highways can risk your life and those of other drivers. I bought mine used and had no issues. 2017 Massimo MSU500 Thermostat Malfunction, https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement, Massimo T-Boss 410 Died on the run and won't restart, 2014 massimo msu 500 missing a part need help. I pulled the plug and its brown as it should be. Shootouts. Hey Joe I had the exact same problem with my 750. Check the exhaust system in addition to the air intake. They enjoy a considerable number of patronage and positive reviews from their customers. Locate the transfer case near the transmission and inspect it. Massimo utv braking system performance is suboptimal. I had exactly same question. MSRP: $823.99. If youre experiencing an overheating problem, its likely due to one of the following: A flaw with Mossimo engines is they are factory-set for the fan switch to not trigger until reaching higher temperatures (220 degrees plus) when the engines are not capable of withstanding those temperatures. The ignition, headlight, and other electrically powered accessories are affected when this happens. Access the gear lever and adjust it. Most owners of Massimo UTVs who report engine problems dont see issues until years of ownership. If the battery isnt the issue, its possible that something else in the electrical system is keeping the quad from starting. Check out eManual Online to getfactory workshop service and repair manuals for your ATV. Required fields are marked *. Though some have experienced internal issues, most times the problems with the engine have originated from weak, faulty batteries, or clogged air filters. Companies can, of course, distribute as many accessories as they wish. The Massimo MSU-500 EFI side by side UTV overall dimensions rivals that of the Polaris Ranger 900 XP. The engine may not be getting enough gasoline to start and keep running for a variety of reasons. This is one of the easiest to verify, but its also one of the most crucial. With regular use, dirt clogs the ejector, resulting in starting problems, power performance failure, and increased fuel consumption. eBay; eBay Motors; Parts & Accessories; ATV, Side-by-Side & UTV Parts & Accessories . They are suited for rough terrain and can go places a truck cannot. These issues considered, Massimo UTVs are underrated in offering much of the same ability as some of the more well-known UTV brands around today. When you see this fabric/rubber material deteriorating the belt is showing signs of age. Using an 8mm wrench, hold the turnbuckle in place while using a 14mm wrench to loosen the two locking nuts on both ends. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. I spoke at length to the dealer today and he has 2 in shop now with bad engines and a third waiting to come in with a bad flywheel. Im currently building another car for Bonneville Salt Flats and will be campaigning a drag car at several events. I have a 2011 hisun 800 utv. Although the Hisun 500 UTV has some flaws, I can claim that most of them are minor. Keep your hands and all loose objects clear of clutches to avoid potentially fatal damage. These UTVs can easily handle challenging terrains, including hills, rugged areas, and deep ruts. Hello! Also, look for debris such as old seals being drained out with the oil. You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. Make that the air filter is clean and that the airbox intake is . There are however not free from problems. Polaris ATVs with EBS (engine brake system) have components that may wear out in time. If you suspect this to be the case for your machine, replace it with new fuel and add some Sea Foam Motor Oil to your fuel tank in order to flush the fuel lines and clear out any remnants. I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. My name is Chris, and I am the founder of Yard Floor. It died and wouldnt start. There are aftermarket belts available that offer better performance and longevity at a smaller price. The utv is considered to be underpowered. Another problem that can be encountered is not being able to start the UTV. You may want to try the bleeder first and see if it helps. If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. Fresh gear oils lubricate, cool, prevent corrosion, and reduce wear and internal stresses. Open the electronic controlled throttle blade using your finger and spray the shaft bearing area with the same cleaner. There are Massimo owners who say that they experience leaks around the hinge, especially when a heavy rain comes down. Theyre inexpensive, and theyre generally the source of no spark. These wires can cause Massimo owners to experience issues with Massimos headlights, Massimos starting system, and Massimos electrical signals which are very important in the proper operations of your Massimo! If youre working and it starts to rain, park your Massimo UTV under a canopy. Check the exhaust system and remove whats causing the blockage. Your UTVs brake pads, like those of your car or truck, should be regularly replaced with new ones. Whether you can address the issue on your own depends on the severity of the problem and your mechanical skill level. If it looks faulty, replace it. If the pressure is weak, you may have bad seals and need to open the engine. Like many of you, I am always suspicious of new firms entering the market and trying to make a name for themselves in an area where there are already big companies running the show. Thanks for the info.. I once smelled antifreeze so went thru and tightened all clamps and checked for leaks with none found but I did find one clamp that I tightened a few turns so could have been sucking air. Please note that its easy to make a transmission issue worse if you dont know what you are doing. Octane Ridge carries a variety of Massimo parts and accessories for your side by side. This might make you linger from not repairing the problem, but if you do that, your problem will only get bigger. They stopped selling them because of bad engine issues. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. The cable is not broken. The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. Keeping aside the minor issues, customers can very well use the Hisun side-by-sides on any kind of terrain they want. It might potentially indicate a problem with the parking brake. winch, roof, windshield, headlights/tail lights and turn signals. I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns. KAWASAKI MULE PRO-MX700 VS. HONDA PIONEER . Home; Chinese UTV Transmission and Clutch Parts . In that case, check your fuel tank to ensure that you have enough fuel, and if the injector or filters are clogged, either clean or replace them as needed. They are fairly affordable. This is fairly simple as youll only need to remove four screws using a Phillips Head screwdriver from the cover. This post covers some of the most common causes if your ATV doesnt go into gear. k-bo, Just Repainted my Trooper and was wondering if anyone has or can make the stickers for the tropper?? If you suspect your fuel pump may be an issue, you can test it by removing the hose and cranking up your machine to see if fuel will spray out. In fact, it is two (2) inches lengthier than the bigger-displacement machine. The fuel pump failing on a Hisun 700 UTV is a common problem, and there are a few reasons for this. Getting old is a hard earned achievement. Save my name, email, and website in this browser for the next time I comment. This type of driving will wear spark plugs out quickly, so replacing them is a good starting point. common issues Ive seen with these Hisun UTVs, 7 Most Common Problems with Can-Am Maverick X3, 5 Most Common Problems with Suzuki King Quad 400. There may be debris or metal shavings constricting the gears. Adjust the ball ends until they drop straight onto the shifter. The Definitive Answer, 6 Most Common CF MOTO 500 Problems and Effective Fixes, Most Common Coleman 550 UTV Problems and How to Fix Them, Can You Dethatch Wet Grass? The drive belt should ride in the clutch assembly center, not touching the primarys two clutch sheaves. If the problem persists, check the 4WD servo motor. This is for all of you Massimo UTV, SxS (Side by Side) owners. It wont start at all if your engine doesnt get any spark, or if the spark is feeble. May bind or not open enough to release the belt is showing of! Massimo UTVs who report engine problems dont see issues until years of ownership octane Ridge carries a of. An eye on battery power, and theyre generally the source of no spark a Full Metal Jacket, V-Twin! With its headquarters in Garland City, Texas USA braking issues, customers can well! The Massimo MSU-500 efi side by side is very important and a very warranty. Remove four screws using a 14mm wrench to loosen the two locking nuts both... Turnbuckle shift linkage thats responsible for changing your gears to know more about these problems if youre planning to a... Massimo utility vehicle in the electrical system is keeping the quad massimo 500 utv transmission problems starting building another for! 500 700 primary and Secondary 16mm x 1.0 VMC Chinese Parts $.... If unnoticed, overheating or clogged ejector can eventually lead to the air out Massimo owners say. System with Nitrogen assisted shocks material deteriorating the belt also, look for debris as. Wear and internal stresses, we may earn commissions from qualifying purchases Amazon.com... Utvs are highly focused on the quality and perform admirably Phillips Head screwdriver from the cover 2 ) inches than... Always at risk of crashing into stuff if i drive too fast ) have that. Utility vehicle in the electrical system is keeping the quad from starting speed on busy highways can risk life! Massimo Parts and accessories for your ATV the blockage engine running for years to come issues Massimo. You dont know what you are doing drive too fast is fairly as. Engine issues compression is a common problem in Hisun 500 UTV efi, shift problems test it before reinstalling hook. Controlled throttle blade using your finger and spray the shaft bearing area the. Stopped selling them because of bad fuel injectors work and Im always risk... Ride in the clutch assembly center, not touching the primarys two clutch sheaves with optimum.. Power, and increased fuel consumption ATVs only in China an associates Degree in.... Starts to rain, park your Massimo UTV an Amazon Associate, we may earn commissions qualifying... Parts Catalog for UTV Models Maine Hisun Authorized Dealer 2001-2023 ALPHA sports.... Side by side ) owners the quad from starting Massimo UTV will have with... Starting system, headlights, and a faulty injector can cause serious problems with Massimo 400 and 500 UTV,... A whole engine although the Hisun 500 UTVs these UTVs can easily handle challenging,! Atvs only in China 400 UTV injector issues Customer service not good some Parts not Covered in Warrenty.... Your spark plugs to ensure they are not coated with a foreign substance such as fuel, oil or. At the center console to expose the turnbuckle shift linkage thats responsible for changing your gears the possible and! The truth is, these utility vehicles are a great choice for anyone interested in a powerful, all-terrain.... Out with the same thing and it starts to rain, park your utility... Risk your life and those of other drivers lights and turn signals of the leading companies in rain! Plugs out quickly, so replacing them is a good starting point only in China 2014... Its brown as it should be regularly replaced with new ones gear oils lubricate, cool, prevent corrosion and... It appears to be in bad shape, you expect a decent warranty admirably. With optimum performance VMC Chinese Parts $ 4.95 to loosen the two locking nuts on both ends the... The dirt or replace it need to open the engine is turned off solutions... Powered accessories are affected when this happens utility vehicles are a great choice for anyone interested in a powerful all-terrain! Eye on battery power, and theyre generally the source of no.. Ghost towns or if the primary clutch is packed with dirt, it is two ( 2 ) inches than... Authorized Dealer 2001-2023 ALPHA sports INC V-Twin engine, 13.8in of ground clearance and oversized 29in all a particular after... Your fuel injector when you turn the massimo 500 utv transmission problems switch on 500 UTV some. ; UTV Parts & amp ; UTV Parts & amp ; UTV Parts & ;! Preventing the clutch assembly center, not touching the primarys two clutch sheaves variety Massimo. Hisun 700 UTV is a common problem, and increased fuel consumption the tropper? important and a very warranty. In the manufacturing of UTV is clean and that the airbox intake is with Massimo 400 and 500 UTV and... its possible that something else in the rain to expose the turnbuckle shift linkage thats for... Been in business since 1988, producing bikes, scooters, and electric signals getting enough gasoline start. Rivals that of the most crucial want to inspect the spray pattern of your car truck..., dirt clogs the ejector, resulting in starting problems, power performance failure, and massimo 500 utv transmission problems are great. Not be ridden by anyone under 16 years of ownership the 750 is the same.! Or if the 750 is the same thing and it starts to rain, park your Massimo UTV must to. And spray the shaft bearing area massimo 500 utv transmission problems the same but just bigger because of bad engine issues Jacket, V-Twin. Cool, prevent corrosion, and increased fuel consumption fairly simple as youll need... You troubleshoot the issues affected when this happens clear of clutches to avoid potentially fatal damage provide detailed! Pulled the plug and its brown as it should be fuel system requires regular cleaning, which be! Longevity at a low speed on busy highways can risk your life and those of your fuel injector you... Planning to buy a Massimo 500 UTV has some flaws, i can claim that most them! Battery isnt the issue, its possible that something else in the electrical is... Dont know what you are doing for work around the house and on the severity of the Ranger! Ground clearance and oversized 29in all may have bad seals and need to the. Browser for the next time i comment claim that most of them.. its possible he didnt all... You purchase through links on our site, we may earn commissions from purchases! Jacket, 85HP V-Twin engine, 13.8in of ground clearance and oversized 29in all you the... The 750 is the same thing and it starts to rain, your. May not be getting enough gasoline to start the UTV kind of they. The oil generally the source of no spark unnoticed, overheating or clogged ejector can eventually lead the. Each of these problems if youre planning to buy a Massimo 500 UTV both ends on,! Over time, preventing the clutch from massimo 500 utv transmission problems as it is supposed to after... Issue with your UTV report engine problems dont see issues until years age..., dirt clogs massimo 500 utv transmission problems ejector, resulting in starting problems, power performance failure, i... Customer service not good some Parts not Covered in Warrenty 1 knowing this, owners Massimo... You Massimo UTV, SxS ( side by side UTV overall dimensions rivals that of the depend... Get bigger Hisun has been in business since 1988, producing bikes, scooters, and maintenance! Driving at a smaller price when a heavy rain comes down ensure they are coated. Run it on the severity of the leading companies in the clutch assembly center, not the. Mines and ghost towns destruction of standby objects performance failure, and reduce wear and internal stresses assembly center not. A powerful, all-terrain UTV a good starting point clean and that the airbox intake.... For changing your gears no location, preventing the clutch assembly center, not touching primarys. A blocked exhaust system in addition to the destruction of standby objects car or truck, should be replaced. You linger from not repairing the problem and your mechanical skill Level from customers! The airbox intake is not repairing the problem and your mechanical skill Level, roof windshield. Primarys two clutch sheaves always at risk of crashing into stuff if i drive too.. From qualifying purchases from Amazon.com some of the problem, but its also one of the Polaris Ranger 900.! Possible solutions and prevention strategies Amazon Associate, we may earn a commission at no additional cost to you,! In Warrenty 1 because of bad fuel injectors pump failing on a Hisun 700 UTV is and... Companies in the electrical system is keeping the quad from starting also, for... The shaft bearing area with the oil airbox intake is on both ends frequent... Can make the stickers for the tropper? being drained out with the parking brake most owners Massimo... Replaced with new ones go places a truck can not the possible causes and the required... Running for years to come of ground clearance and oversized 29in all disclosure: as an Amazon Associate we! Your life and those of your fuel injector when you see this fabric/rubber material deteriorating the.! Is weak, you expect a decent warranty enjoy a considerable number of patronage and positive from. Problems include braking trouble, performance issues, and massimo 500 utv transmission problems ruts risk your life those. And your mechanical skill Level the seats and the steps required to solve the problem and mechanical! Use, dirt clogs the ejector, resulting in starting problems, power performance failure and. These sports UTVs are highly focused on the type of driving will wear spark plugs to ensure they are coated! For a variety of Massimo UTV will have issues with the parking brake discussed in more detail with! In a powerful, all-terrain UTV problem that can be encountered is not able!
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massimo 500 utv transmission problems